The 21st century metals company
Foundation Alloy invents the advanced metals required by breakthrough technologies in advanced manufacturing, energy, aerospace, and defense.
Our proprietary MetalsFIRST™ process starts by mechanically alloying commercially available raw materials.
100x smaller grains unlock previously unattainable properties.
We produce better parts from next-generation alloys—including molybdenum, tungsten, steel, aluminum, nickel, and others—without ever melting metal.
Products
Shaping next generation technologies with the most advanced alloys in the world
Molyclast™ – The New Standard in Refractory Alloys
A high-performance family of molybdenum alloys produced with our proprietary MetalsFIRST™ process. Molyclast™ alloys deliver unmatched strength, producibility, and reliability for extreme applications—now available for customer programs.
Applications for Molyclast™ and other alloys in development include:
→Advanced Manufacturing
Ultra-durable tooling for high volume production of metal parts used in automotive, maritime, and aerospace applications.
→Energy, aerospace, and defense
Components that withstand the most extreme operating conditions in fission, fusion, advanced propulsion, and hypersonics.
→Tailored solutions
Bespoke materials for luxury goods, sports, and next-gen systems in AI hardware and data centers.
- 2x
- better system performance
- 4x
- lower production time and energy
- 10x
- faster development
Process
Groundbreaking metals technology
Foundation Alloy’s Metals Force Integrated for Rapid Solid-State Transformation™ (MetalsFIRST) platform is pioneering the world’s first fully solid-state metals technology—eliminating melting to enable precision atomic engineering. This groundbreaking approach unlocks previously unattainable mechanical properties, manufacturing efficiency, and development speeds, giving our customers unparalleled opportunities for innovation.
With MetalsFIRST™, we are inventing novel alloys to tackle the biggest challenges in advanced manufacturing, energy, aerospace, and defense.
"The U.S. once led the world in metallurgy...Foundation Alloy can bring that expertise back."
Production
An entirely modern supply chain
Foundation Alloy's solid-state technology simplifies the manufacturing process from raw materials to finished parts, and is a wholly modern approach for making high performance metals.
Streamlined manufacturing for fast deployment
Solid-state metallurgy eliminates melting, solidification, and secondary process steps, reducing lead times from months to days.
Dynamic shop floor for unparalleled capital efficiency
Modular, light manufacturing profile powers a dynamic product mix and right-sized scaling for more cost effective parts.
21st century metals production
Digital integration and automation is deployed from the ground up to accelerate operations, eliminate processing errors, and drive data-driven continuous improvement.
Questions? Reach out.
Reach out directly at [email protected].